Further Processing
Egg Breaking
   
Cracker


This is why it is important to “develop” the shelf life of the egg products
at every stage of the process and not only with the pasteurizer. We can
consider that the egg contents inside the shell are practically sterile, which
means that the total of the microorganisms that we are trying to eliminate
during pasteurization are introduced to the products at the different stages
of the process. It is important to take the necessary precautions at every
stage of the process to minimize both the contamination of the product,
and the growth of the microorganisms already in the liquid. The basic process
steps for the production of egg products are: a) Storage washing and
candling b) Egg breaking and separation c) Collection filtration, cooling and
storage d) Pasteurization e) Packaging.
Storage, washing and candling: The first step for the production of
extended shelf life products (ESL) starts with good fresh eggs. Even though the egg possesses excellent
defense mechanisms against microorganisms such as the cuticle, shell and internal and external membranes,
during storage some microorganisms can enter and contaminate the inside of the egg. Refrigerated storage
of the eggs is the best way to slow down this process. The next step is to reduce the maximum amount of
microorganisms on the exterior of the shell by washing and sanitizing the eggs. Due to the production
conditions and handling procedures of eggs, the exterior of the shell is contaminated with a large amount of
microorganisms. For example, eggs with manure are the principal source of microorganisms known as
coliforms, which include E Coli; and most of Salmonellae types that contaminate the egg are found on the
surface of the shell. During the washing process is important to control the different variables to maximize
the washing efficiency and to minimize the possibility of contamination. For egg washing it is recommended
to use an alkaline detergent solution at least 10ºC higher than the internal temperature of the egg, and no
less than 33ºC; and using an efficient brushing system that operates side-to-side and not only up and down.
Once washed, the eggs should be sanitized with a sanitizing solution during the final rinse.
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